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What can it be used for?

Preparing flawless samples.



Most textbooks on different measurement techniques describe the uniformity with defined geometries as the key to determining accurate material properties. The VCM technology was originally developed for preparing samples for rheological measurements.

Rheology (Discs 8-25 mm & Bars 10x40 mm)

When studying flow behavior, samples are deformed within defined measuring geometries and characteristic material properties are derived. When bubbles are present, the flow field is distorted and the measurement falsified.







Early rupture

Extensional rheology requires homogeneous bars to obtain results. No  sample preparation starting from powders existed so far. VCM opens the opportunity for the first time. New insights help to understand material and processing behaviors.

Our customers use the flawless VCM samples for various measurement methods such as DSC, hardness, notch impact strength, heat capacity, solubility, DMTA, microscopy etc. Below is a short excerpt of one of the most frequently requested measurement methods.

What else?

Surpassing your expectations.

DSC Measurements (Discs 5 mm)

Samples are placed in a crucible and subjected to a controlled heat transfer cycle. Particle boundaries hinder heat transfer. Homogeneous VCM samples ensure uniform heat transfer and will lead to more significant results.

Heating Unit


VCM sample










Vacuum Unit

Moreover, thermal conductivity and heat capacity can be derived via a mathematical model from modulated DSC measurements on two samples with different thicknesses. Both values can be derived from sample quantities lower than 100 mg of material.

0.4 mm

3 mm

What about prototyping?

Nothing easier than that.

Pilot plants and six-digit Euro investments were required for prototyping of pharmaceutical dosage forms with melt-processed carriers in the past. Now, the VCM technology enables rapid prototyping at a fraction of costs and time required for traditional prototyping methods.

Dissolution  (Discs 5-25 mm)

MeltPrep samples can be used for intrinsic dissolution testing giving valuable insights into formulations characteristics. The samples have defined geometries and release the drug via a defined surface, thus specific drug release properties can be derived from testing. Optional cups can be used to enable unilateral testing.

Heating Unit

Noyes-Whitney equation

Intrinsic dissolution rate

Vacuum Unit





Spectroscopy  (Discs 25 mm)

MeltPrep has developed dedicated easy-to-use offline solutions for combining the VCM Tools with common process sensors to analyze molten samples offline. The results can be used for designing the probe position for inline implementation.

Is that all?

Not even close.

The VCM Technology enables the production of multilayer samples. Layers of different materials are prepared one by one. Subsequently, the layers are stacked in the desired order and loaded into the VCM Tool. By performing an additional VCM cycle they are fused to one solid multilayer sample

Diffusion Studies  (Discs 8-25 mm)

Multilayer samples are requested in galenics to study drug diffusion and release. They are also used for controlled release drugs. A well-known example is the intra-vaginal birth control ring (IVR) from Merck (NuvaRing™).

Heating Unit

Drug loaded core

Diffusion barrier

100 pm

4 mm

Diffusion barrier

100 pm

Lateral surface

sealed with

barrier glue

e.g. Ø10 mm

Vacuum Unit



IVR e.g. Ø 50 mm

Drug loaded core

Diffusion barrier

Eder et al. (2017)

VCM preparation < 1 day


Conventional co-extrusion > weeks

Similar results

at a fraction of the
cost and time

Standard dissolution testing and surface corrections lead to similar results. In many cases there is no need for executing pilot scale experiments.