© 2019 - MeltPrep I All rights reserved. General Terms & Conditions I Impress I

 

What is VCM?

More than three letters.

VCM (Vacuum Compression Molding) is a process that transforms thermoplastic materials in homogeneous specimens without altering the source materials’ characteristics due to degradation.

VCM Tool

Perfect samples

Powder

or extrudates, flakes etc.

Pellets

or powder etc.

How does it work?

In three steps.

The desired amount of materials is filled into the VCM Tool. Vacuum is applied, compacting the powder as well as preventing bubbles.

Step 1 : Vacuum Compaction

Rapid melting is achieved by heating the VCM Tool on a preheated hot plate. Particles fuse together to create a homogenous melt.

Step 2 : Melting 

Perfect samples

Rapid cooling of the
VCM Tool is obtained by convection and conduction
on a separate cooling unit solidifying the sample.

Step 3 : Cooling

What are the innovations?

Simplicity at its best.

The VCM sample chamber is fully PTFE-lined and yet adaptable in volume. Thanks to the arrangement of the foils two key innovations are guaranteed. #1 adaptable sample chamber: It follows the natural material behavior during sample preparation. Density changes during compaction, melting and solidifying are compensated and defined sample geometries are obtained.

Powder

or flakes etc.

Movable

piston

Insights

Compaction pressure

(vacuum)

Geometrically defined sample,

no voids or bubbles

Key innovation #1: Adaptable sample chamber

Key innovation #2: Peelable sample chamber

VCM

Insert

#2 peelable sample chamber: The separation foils are simply peeled off after the preparation process. No tedious cleaning is required. The chamber has no dead zones enabling lossless sample preparation. After the insertion of new foils the equipment is ready for the next preparation cycle. The foils can be reused multiple times making the process even more cost efficient.

How much material do I need?

Just enough to shape your sample.

Input

Output

The VCM Process holds the balance between input and output material. It’s the first lossless approach to melt samples into a defined shape, without air inclusions. With 1 gram of powder, you will obtain a cylindrical sample of 1 gram with a defined shape.

Ø 2 mm

up to 10 mm length

1 - 50 mg required

We understand that for some applications 1 gram might already be a very high quantity. That’s why we have downsized our VCM Technology to dimensions as small as 2 mm in diameter. 2 mm rods can be produced with heights of 0.1 mm and 10 mm enabling screenings, accurate material characterization -starting at the low mg-range.

Who are our customers?

Innovators.

Check out our testimonial page and see yourself what our customers say about our technology.

Do you prefer a video?

Just one click.

 

What are the benefits?

Shortcuts.

 

The key innovations change the rules. New possibilities simplify daily lab routines and open up new doors in development. Improved sample quality may reveal new insights into material characteristics. The shortcuts allow you to concentrate on more important tasks.

Rapid & straightforward process

Co-extrusion die

Conventional

Input

The VCM process can be used to combine serveral VCM samples to one merged multilayer sample easily. Multilayer structures result in different functional benefits (e.g. diffusion barrier).

Material A

Output

Conventional

Tedious

trial-and-error

based approach

The process is robust and easy to operate. The temperature is the key process parameter. A sample is usually produced in less than 10 minutes without tedious process development.

Multilayered structures prototyping

Material B

Conventional

Co-extruded strand

Minimal cleaning effort

Lossless sample preparation

The VCM Tool is the first device to enable lossless sample preparation. Thanks to the thoughtful design of the sample chamber there are no dead zones.

Air inclusions are prevented using vacuum during the entire sample preparation process. Even micronized powders melt homogeneously to form solid specimens with defined geometries.

Homogeneous with defined geometry

Conventional

Shapeless

Bubbles

The separation foils form the sample chamber. Replacing the foils saves you valuable development time as cleaning is reduced to a minimum.

Conventional